R.Rajkumar
F1 Eminent Vignash , Plot no 5 ragavendra salai , chitlapakkam chennai 600064.
Mob : +91 9962542445 ; Email: rrajkumarr AT yahoo.com, hyundairaj AT gmail.com
Native Place : Tamilnadu
Professional with 14 years of experience in Assembly line production and Engineering of passenger vehicles and Heavy Commercials vehicle in a leading MNC. Skilled in Green field projects , Production , Manufacuring Engineering , Process Engineering , Production Management , Process Planning & Control , NPD Cycle in sophisticated vehicle assembly lines. Trained in Work Measurement Technique- MOST
Seeking position in – TCF Engineering divisionof a reputed organisation to leverage my assembly line experience to transform and streamline the production of vehicles in an efficient manner.
Area of Competencies :
Experience in Automotive industry.
Familiar with Product analysis and trouble shooting
Trained in various department like Production, Manufacturing engg ,Quality, Maintenance etc
Handled the large team with union & Committee members such around 300 to 400 people for 4 Years
Experience in run new factory from grass root level
Experience in working culture of Toyota Production system
Experience in Conveyor line Production ( like Single Slat , Over head , Power free , Sub tug , EMS , Double Slat )
Skill Profile :
Experience in manufacturing planning of all Processes from Incoming to Out going
Communication in local language (English,Tamil,Telugu,Hindi-Beginner)
Experience in shop floor management
Training & motivation skills
Knowledge of quality tools
Good Exposure of Industrial Relation
Excellent analytical skills and Communication skills.
Team Management Skills.
Man Management Skills.
Manpower planning/Shift Planning
Exposure to modern manufacturing concepts like JIT, KAIZEN, TPM etc
Overseas Experience :
Proto type development for SANTRO – Hyundai Motor Company – South Korea
Modern Manufacturing and Logistics – Nissan Motor Company – Japan
Global Manufacturing Production Way – Nissan Motor Company – United Kingdom
Professional Experience :
Renault Nissan Automotive India Pvt Ltd - Chennai :
Product : Passenger Car Manufacturing
Production Facility Engineering : Apr 2009 ~ till date
Designation : Assistant Manager
CTC : 8.3 Lakhs / Annum
Job Profile :
New Projects planning and implementation by Evaluation standards
Leader for Establishing the Kitting System in Assembly section
Leader for Direct material Forecasting and Planning
Achieving the AVES Score through proper line stabilization
Lead the Production Facility team
Vehicle Spec management through IPMS
Developing the New members through Training
Leader for Kaizen and Plant promotional activity
Leader for Cost Saving Suggestion Implementation
Leader for Tools management
Leader for 5S – Implementation and Shop Auditor
Manager for Shop Operation Expenditure Control
Leader for Shop Safety Promotional activities
Motivation of employees through Team Building and Training
Controlling the safety measure through identifying the Unsafe Condition.
Awards & Achievements :
Global Master Trainer Certified by Nissan Motor – UK
IPMS – Integrated Process management System Trained by Nissan - Japan
Successful implementation of Green field projects within 21months
Achieved Global target of Kaizen Participation ratio 38.3 / month
Block and Kitting for 70% of Vehicle parts
Plant wide competition for 5S Shop Award in January 2011
Global Target of OEE – 98% achieved within 5months
Establishing the Second shift Operation within 2months
IMS – Implemented within the span of 6months
Achieved 10 Million Rupees Cost savings in FY2010
DOJO area concept implemented for New Trainees.
Achieving the Inline DPHU from 70.8 to 2.7
Poke yoke system developed for Important A & B process
Asia Motor works Ltd.
– Bhuj :
Product : Heavy Commercial Vehicle From 25 Ton to 49 Ton Domestic
Manufacturing Process Design : Apr 2008 ~ till date
Deputy Manager : April 2008 till Date
CTC : 5.5 Lakhs / Annum
Job Profile :
Lead the planning of the Manufacturing facilities and capacity planning process
Develop Model Organisation for Manufacturing
Drive team to build the appropriate manufacturing and assembly process incl Commissioning and Erection of Machines and Equipment
Create an environment of centre of excellence - Ensure optimal utilization of resources in the manufacture of Quality products under controlled costs
Design and drive Production Planning & Control Processes to deliver Sales aligned operations management plan
Monitor, Control and Improve Critical Processes
Manage operating costs
Drive “cost leadership” through implementing the various tools & techniques.
Provide all the Administrative support for smooth day to day operations
Monitoring of the yearly budgets & corrective action planning in case of non-conformance.
Productivity improvement tools like; VSM (Value Stream Mapping)
Line Balancing, TACT time reduction
Co-ordinate safety audits-internal & external & review audit observation
Hyundai Motor India Ltd, Chennai :
Product : Passenger car (Santro, Accent, Verna, Getz, Sonata, i10, i20) Domestic & Export
Production, Process Engineer : Jul 1999 – Apr 2008 (8.9 Years)
Worked in Production as well as Engineering
Vehicle Assembly Production : 5 Years
Job Profile :
Handled the large team with union & Committee members such around 300 to 400 people for 4 Years
Responsible for complete production related activities.
Meeting timely production schedule.
Effective utilization of raw material, Men & Machines
To Ensure proper quality
VA/VE, Cost Control
Implementation of preventive maintenance.
Proper implementation of Six Sigma, 5S etc.
Line Management
Production scheduling
Shop Floor Management
Lean Management
Production & Quality Targets
Leadership Quality
Analysing rejections & reworks
Production Engineering & Planning : 4 Years
Job Profile :
Plan processes , machines and testing equipment, capacity planning
Technical support to manufacturing
Process improvement
Lean manufacturing
Develop , improve processes for manufacturing
Identify machines & methods
Sample manufacturing & qualify/ validate the process
Engineering Change implementation on time, within budgeted cost
Oversee quality engineering and assurance in production for body, paint and assembly shops with your the subordinated quality managers. Ensure product quality and reduce PPM caused by production failures by continuously improving production process
Facilitating & implementing improvement activities
Education :
BS (Engineering Technology), BITS Pilani, India - CGPA 6.3
Diploma in Automobile Engg, Shanmugha Polytechnic, Trichy, Apr 1999, First class with Honest (91%)
Training :
Manufacturing system training given by Hyundai Motor Company (Korea).
Operations Time Standard Calculation
Problem solving through QC tools & techniques
New model Training Method.
Trained in Maynard Operation Sequence Technique – MOST (Pune)
Personal Details :
Date of Birth : 18 May 1980
Language : Tamil, English , Telugu & Hindi (Beginner)
Native place : Pattukkottai, Tamilnadu, Thanjavur dist.
Marital Status : Married
Passport : H4412279 Expiry date :17.08.2019