Middle Level Assignments in Quality Control / Productivity Improvement Functions with an organisation of repute.
Professional Snapshot :
A dynamic professional with around 4.9 years of rich & extensive experience in Quality Control / Productivity Improvement.
Presently designated as Engineer – Quality.
Expertise in Quality Control.
Extensive experience in Productivity Improvements.
Resourceful at strategizing techniques for New Model implementation.
Detail oriented with strong analytical skills.
Well hone experience in SAP QM module.
Organisational Experience :
Since Aug`06 with Varroc Engineering Pvt. Ltd.
(Leading Auto Electrical component manufacturer, renowned for excellent quality & performance of Starter Motor, Alternator, Wiper, CDI, RR, Tail Lamp, Dashboard & Magneto for Bajaj Auto Ltd.)
Designation : Engineer Quality Assurance.
Core Competencies :
Quality Management :
Responsibility for improvement of in process & Finish goods Quality.
Making documentation like PDIR generation, PFMEA, QA Matrix, QM Matrix, 6W2H & Countermeasure, QDeployment, Eye Sequence of products.
Application of 7QC Tools, MSA & SPC.
Doing daily 5S Audit & ESD Audit at shop floor.
Root Cause Analysis of in process & warranty rejection.
Responsibility for improvement of inward raw material quality.
Checking for approval of all SIR & LIR.
Layout Inspection of all mechanical items, Calibration testing of all testing machines & testing equipments, Functional testing of all Electronics items & regular checking of all selflife items.
Daily in process audit taken for SMD, Assy. Line, Wave solder Machine, Visual inspection, prepot, potting area & final testing area, so that the line will flow as per process sheet & flow chart.
Root Cause Analysis for process of bottleneck operation to improve productivity of Assembly Lines.
Responsibility for improvement of Raw material handling in Assembly line to reduce motion loss as well as quality improvement.
Quality clearance on SAP for inward & dispatch materials.
Doing KAIZEN and POKAYOKE for Productivity and quality improvement.
Responsible for meeting customer schedule on time.
New Model Implementation :
Managing parts for successful implementation for all events / trials.
Making its PPAP documents for approval from customer.
Preparation of new sample & Sample Inspection Report (SIR).
Achievements :
Cost Reduction up to 10 lacks per year by introducing IC programming fixture at the line by removing of programming connector to every Dashboard.
Reduction of inhouse rejection by introducing auto sensing machine at the line which results good Quality of products at the customers end.
Introduction of auto punching machine at the final testing stage which ensures 100% Quality Assurance at the customers end.
Introduce Robotic soldering machine in place of manual soldering and improve productivity of Dashboard & Tail Lamp Assy.
Line by 30%.
Productivity improves by 33% by implementing Auto Optical Inspection (AOI) machine in assembly line in place of manual inspection and save 6 manhours daily.
Reduction in inhouse rejection PPM from 5000 ppm to 100 ppm.
Reduction in Final rejection PPM from 2500 ppm to 80 ppm.
System Knowledge and Training :
Knowledge about TPM and ISO TS 16949 :2002
Attended One month training of TPM at VEPL III and BAJAJ Chakan.
Attended One week training on POKAYOKE, KAIZEN & APQP at VEPL III.
Education :
Diploma in Electronics & Communication Engineering from Govt.Polytechnic Sakoli
IT Exposure :
MS Office (MS EXCEL, WORD, POWERPOINT)
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