KIRUBANANTHAN. R
Y2613, Adalur (Po)
Perumparai (Via), Aathur (tk),
Dindigul (Dist), Tamilnadu – 624212
Mobile : 9952617137, 9787696732
Email : kirubaflare AT gmail.com
PROFESSIONAL OBJECTIVE :
To work in an organization, where, the professional environment is exciting, the growth possibilities are with continuous learning and apply my creative and technical skills with advanced technology for the development of the organization
ACADEMIC CHRONICLE :
Diploma (2004 – 2007), Percentage – 70.20%
Arulmigu Palaniandavar Polytechnic College, Palani,
CURRENT DESIGNATION :
Process Engg. – New Product Development
Major Customer Handled – Agree & General :
** Tafe
** Same Dutz Fahr India
** Elgi
** Faively Transport Rail Technology
** Tata Cummins
Major Customer Handled – Automobiles & Export :
** Ashok Leyland
** Tata Motors
** Daimler India
** Takata
** Rane TRW
** Dana - Belgium
** Comer – Italy & Bangalore
** ZF India
Summary :
** Currently working at M/s. DMW CNC Solutions as Process Engineer.
** 3 years of experience in the field of New Product Development (NPD).
** Knowledge in process designing
** Good knowledge in GD & T.
** Strong background in APQP, PPAP
** Core Analysis in Quality & Process behaviour. Understanding, Handling of all mentality of peoples involved in business process.
** Handling new project by developing new supplier and develop systems to meeting Quality requirements
** Creative approach for continuous improvements for eliminating Quality cost.
** Knowledge in IATF 16949
Strength :
APQP- PPAP / Core Tools, Handling Quality Issues / Quality Systems / Training / Machining Process / Gauge Designing
PROFESSIONAL EXPERIENCE (10 Years) :
** DMW CNC SOLUTION INDIA PVT LTD (Apr2014 – Till Date)
** M/S. DMW CNC SOLUTION INDIA PVT LTD.SULUR, Coimbatore. Well developed & leading supplier of high precision machined component for more than 27 customers with high end imported CNC (VMC , HMC, VTL & Boring) machines.
** Started my career as a Engineer in this company (PRI – Plant) and later promoted as Process Engineer for all units (3 Units). The following are describes my roles & responsibility as Process Engineer
Role & Responsibilities :
** New Product – Co-Ordination with customer for technical side till PPAP approval
** New Product – Study & Clarification prepared
** Member in CFT and Organized (NPD – Production)
** To Prepare Process Design (Process Flow & Machine selection)
** Analysis for NPD Parts Process and Product critical parameters
** Analysis for suitable fixturing method (Mechanical & Hydraulic)
** Assisted in Analysis for Capacity planning
** Gantt Chart preparation and follow up to PPAP approval
** APQP Documents preparation and Handover
** PPAP Documents Preparation get Approval and Handover to production
** To Prepare Packing standard (Domestic & Export) meet as per customer requirements
** Customer end visit for product development history
** To prepare company & NPD presentation and explain to visitors
** Member in Quality circle
** Handling Master list of drawing (Around 500 drawing)
** Handling Engineering changes in Product and Process
** Handle documents retained
** To prepare and Validated in 8D
** Development parts inspection
** IATF 16949 - Internal Auditor for QMS. Product & Process
** Work Instruction Preparation (Packing, Deburring, Leak test, Washing)
** Knowledge in cleanliness process
** Carried out for 5S activities
** Team work in SMED, Poke Yoke & Suggestion
Achievements :
** Past 3 years “ 0 ” NC in TS- 16949 surveillance audit
** Quality Month (2014) – 1st Price in inspection and 2nd prize in Quiz Program
** Quality Month (2015) – 1st Price in Quiz Program
** Quality Month (2016) – 1st Price in SPC Presentation & 2nd Price in Quiz Program
** Quality Month (2015) – 1st price in CAPA for Customer award (FTRTIL)
** Best kaizen award for Reduced Deburring Cost
Projects Handled :
Project Title : Reduced part setting time
Category : SMED
Description : To ensure the Valid and Non valid activities and eliminated Non valid activities, setting can be reduced 45 mins (Total – 5 Projects, Team members – 5)
Project Title : Reduced Deburring cost
Category : Cost Reduction
Description : Deburring process eliminated, each process stage operator can be Deburring and facility to be provided, (Per part 5 rupees reduced.) (Total – 4 Projects, Team members – 3)
Project Title : New product development - 22 Nos for Production
Category : Turn over compensation
Description : In last year we have developed 22 nos and product ionized, 20% of turnover can be compensated, against global market dullness - Team Work
Project Title : Fixturing cost reduction
Category : Reverse Engineering process
Description :
1.
Create more suppliers and negotiation the fixture cost
2. Absolute fixturing spare parts can be used in new fixture
3. Spare parts to be standardized and create the library, so parts can purchased bulk material
Job Responsibilities in RS AUTO COMPONENTS : (May 2009 – Mar 2014)
** Quality In charge
** Handling Inspectors in three shift.
** Development component Inspection
** Prepare PPAP & APQP Documents
** Make (Stage wise ) Inspection reports
** Handling customer complaints
** Prepare 8D against customer complaints and Implemented
** Handling Instruments Calibration
** New Product – Gauge selection
** Make SPC & MSA plan and study to be done against plan
** Reduced the inspection cost
** Handling COPQ and COP
** Management representative
** Handling audit (internal, Supplier, Customer & Surveillance)
** Prepare work instructions & one point lesson
Achievements :
TAKATA : 2011 -2014 Past 3 Years holding best supplier award for ZERO PPM
(Takata is one of the World class Japanese Organization which holding TS16949, they are supplied major customer is Toyota, Hyundai, Ashok Leyland, Daimler, Etc…)
BILL FORGE : 2012 -2014 Past 2 Years holding best supplier award for ON TIME DELIVERY & QUALITY
Bill Forge Ltd : Bill Forge manufactures a variety of cold, warm, hot forged and machined components for the automotive and non-automotive sectors. They are supplied major customer is Ford, Mahindra, Maruti Suzuki, Etc…)
Reduced the COPQ percentage from 7.60% to 2.35%
Job Responsibilities in AQUASUB ENGINEERING : (Jul 2007 – Apr 2009)
Started my career as a a CNC Operatorin this company and later promoted as setter and development setter. The following are describes my roles & responsibility
** CNC – Turning Operator
** X – Operator (Can be run different components)
** Setter
** New product – Development Setter (Prepare program (Fanuc control), Tool selection, Component proved)
Personal Details :
Name : Kirubananthan . R
D.O.B : 06-07-1989
Gender : Male
Nationality : Indian
Father’s Name : R.Rajendiran
Languages : Tamil & English
Marital Status : Married
Declaration :
I hereby declare that all the information provided by me in this application is factual and correct to the best of my knowledge and belief.
Your’s faithfully,
(R.kirubananthan)