ILAYARAJA.V
Mobile No : +919715694160 ; +919080283172
Mail ID : mechmajesticraja AT gmail.com
Assignments in PRODUCTION & PROJECTS with an organization of high repute
EXECUTIVE SUMMARY :
** Qualified Mechanical engineering professional with 12+ Years rich and elaborate experience .
** 2.3 Yearsof Engineering Quality Control in Heavy Fabrication .
** 9.7 Yearsof Engineering Production Operation , Project Management.
** Responsible for Production – Planning .
** Experience in Mechanical Production & Project Management .
** Work Independently and deliver on strict timelines with performance guarantees.
** A keen strategist with expertise in managing entire Production Operations with key focus on top line & bottom line profitability by ensuring optimal utilization of resources.
** Proficient in managing Production Operations and taking cost-saving initiatives to optimize efficiency of machines and enhance productivity using Lean Methodology.
** Skilled in Supervising Production and Projects with respect to cost , resource deployment , time over –runs and quality compliance, evaluating Production & Project progress & taking adequate corrective actions.
** Expertise in managing advanced cost – efficient, state of the art production systems and processes.
** A leader with strong skills in taking process improvement and cost reduction initiatives and implementing quality systems for enhancing plant efficiency.
** Effective communicator & negotiator with strong analytical , problem solving & organizational abilities.
SKILLS SET :
** Production Operations -Strategic Planning - Lean Methodology
** Quality Assurance -Capacity Enhancement - Process Improvement
** New Product Development -Project Management - Cost Reduction
** Reporting / Documentation - Automation Technology - Purchase & Logistics
** Design Engineering - Heavy Fabrication - STP / ETP Process
CAREER CONTOUR :
Asst. Project Manager Since April 2016 with M/S. Frigoscan Post Harvest Technologies
Company Profile :
** Developing the FOOD PARKS with Cold Storage Structural Rooms.
** Responsible for the all projects such as production, installation, Inspections , Labour Contract finalizing , attending the client meetings etc.
** Discussed about purchase orders required for production materials from the purchase department .
** Responsible for arranging plant wide inventory planning meetings.
** Conducting the site engineers meetings (MOM) prepared and reporting to CEO.
** Attending the client meetings to complete the projects in targeted time , By full filling their needs .
** Took independent decisions and organized all day –to-day office functions in the absence of my manager .
** Responsible for supervising and appraising various subordinates in project division.
** Check all contracts and orders for fulfillment & well performance.
** Collecting the payments from the clients according to the tender documents.
** Follow up the purchase department for the materials to site.
** Interacting with the technical persons if issue in the projects .
** For O & M organizing the site engineers , plant operators, materials etc.
** Daily inspections from the site engineers will be maintained .
** Organizing the earth movers, man powers, civil materials ,electrical materials , mechanical materials to site according to the site conditions.
** Performed accurate and efficient bid tabulations using personal computer & spreadsheet software.
** Maintained excellent business relationships with clients, other employees & vendors.
Asst. PPC Manager Since March’2008-March2016 with M/S. Enzotech Solutions Pvt Ltd
Company Profile :
** Supplying and Construction of STP, ETP & RO Plants.
** Experienced in evaluating production processes in determining Lean manufacturing strategies to eliminate waste and improve productivity.
** Experienced in generating labor standards, creating and maintaining Bill of Materials and creating and implementing work area and plant layouts.
** Experienced in developing and executing manufacturing plans for new product that includes new equipment development, manpower determination, work station design and work area layouts.
** Keen problem solver in ISO compliant environments with various machinery and tools.
** Uses root cause analysis plus quality tools and processes to analyze and interpret data.
** Proactively designs production lines, worker content, and operational processes to ensure quality.
** Key source responsibility for delivery and sustainability of product quality and process optimization.
** Reputation for clear communication, dedication, creative problem solving, and outstanding service.
** Manufacturing Engineering support. Maintain process documentation, work instruction and data collection.
** Member of new product development team..
** Specify, purchase and install design & build equipment and tooling for machining and light assembly processes.
** Develop and evaluate new processes and improve current process efficiency, capability, and overall productivity in all areas of manufacturing.
** Responsible for all facility safety to include monthly training, meetings and to resolve any safety issues using problem solving methods.
** Enhance and refine processes by applying continuous improvement and Lean Manufacturing techniques to key areas of production.
** Planning & Execution of daily production achievement to make sure customer on delivery.
** Conducting Weekly Cell Meetings.
** Co-coordinating with maintenance and purchase dept., for machine readiness and components.
** Ensuring that there is no breakdown in the production line due to equipment failure.
** Responsible for preparation of work instructions and operation chart.
** Responsible of motivating the workers and providing them a sound working environment.
** Ensuring that rejection and scrapping of material is minimized and ensure only quality product are being manufactured.
** Handling day to day activities in Q.A.
department.
** Knowledge of 5-S Elements,
** Checking of jobs as per control plan, Line Audit, Process Audit, Product Audit.
** Follow-up & maintaining Q.A. Status.
** Co-ordinate with different department for Q.A. entries.
** All types of item codes creation in all department of plant.
** Technical problem solving in Q.A. system & dispatch handling system.
** Ensure smooth production run & minimize cycle time.
** Handling sub contracting work for machine & Delivery.
** To handle customer during inspection.
** In process quality checks as per manufacturing quality plan.
** Handle customer during inspection.
** In process quality checks as per manufacturing quality ,
** To prepare tender documentation queries to consultants/clients to conform.
** Attend pre-tender meetings.
** To develop tender cost summaries including equipment, materials and labour calculations to final approval.
** To interpret & review system drawing to identify any difference to tender requirements and raise queries against specification.
** To review and generate Bill of Quantity against system drawing to ensure alignment and to identify materials types & quantities and prepare equipment lists and rough drawings for cost estimation.
** To prepare specification documents to submit to vendors for quotations of cost/price of materials and equipment and evaluates same against tender specifications to include in final tender documentation.
** Maintained the ISO Documents and the internal inspections.
Project Engineer Since JAN’2007-FEB’2008 with M/S.Shivpad Engineers Pvt Ltd :
Company Profile :
** Supplying of electromechanical machines for STP, ETP & RO Plants.
** Responsible for total operations with accountability for Production targets, Meeting Delivery Date , Productivity, Quality , Manpower Management ,and Cost Control .
** Ensures allocation of jobs as per schedule, follow up by feed backs.
** Organizing periodic review of Production Targets , achievements, deviations and preparation of corrective action plan; using statistical tools / techniques to impact on process for improvements .
** Good exposure in man power handling by regular interactions and day to day resolving related matters.
** Rejection control and resolve daily production problem.
** Experience in design and development of equipment / Products.
** Ensure discipline at shop floor , quality , House Keeping and 5 – S Concept.
** Handling Corrective / Preventive Maintenance of production machines and utilities.
** Knowledge on the industrial standards like ISO/IMS and its documentation.
** Experience on leading team of engineers for new factory setup / layout changes will be added benefit.
QC Engineer Since SEP ’2004-DEC’2006 with M/S.Sapthagiri Industries Pvt Ltd
Company Profile :Heavy Fabrication Company
** Preparation of quality plan and inspection standards for final product as per Customer requirement with the details supplied by Customer.
** Interacting with production people to drive the action plan for reducing re-work.
** Checking of marking and seal transferring if applicable.
** Inspecting Job before welding, during welding and after welding with Customer requirement (Ref : CQP) and NDT is carried out at applicable.
** Ensuring NDT (PT, MT, RT, & UT) requirements of customer requirement are complied with as per procedure.
** Monitoring final assembly product performance related to quality.
** Trial Assembly/Tilting of job to be done for tilt, dimension, bend, water level and hard punching to respective jobs.
** Coordination with Applicable external Agencies like Third party Inspection and to QC/Customer as per CQP with Quality documents, NDT reports and Dimensional records.
** Feedback of site complaints if any.
** Final inspection of job for Coat thickness, Visual and stenciling details.
** Inspection during dispatch for loading and hanging process.
** Preparation of inspection reports for product.
** Ensure Customer Satisfaction
** Know to prepare cutting plan for Raw material.
** Daily data collection, updating, analysis of data and get corrective action plan and implementation.
EDUCATIONAL QUALIFICATIONS :
2000–2004 B.E. Mechanical Engineering :
At C.Abdul Hakeem College of Engineering & Technology,
Melvisharam. Vellore District. (University of Madras)
Percentage of marks : 65%
1999 – 2000 HSC :
At Sri Ramakrishna BHEL higher secondary school, Ranipet
Percentage of marks : 50%
1997 - 1998 SSLC :
At private
Percentage of marks : 60%
PERSONAL DETAILS :
Father’s Name : Venkatesan.N
Date of Birth : 01-03-1982
Gender : Male
Marital Status : Married
Nationality : Indian
Languages Known : English & Tamil
DECLARATION :
I hereby, declare that all the information furnished above is true to best of my knowledge.
DATE :
PLACE :