Objective :
To attain a position of excellence in Engineering Industry and wish to work in a challenging and creative environment, with strong zeal towards achievement of goals. Engineering, Management field presents a wide array in this aspect.
Professional Profile :
Diploma in(Electronics and Instrumentation) Engineer Twelve years and Eight months of professional experience in Instrumentation and Control System with multi discipline aspects such as Engineering, Construction, Commissioning and Startup in Cement industry ,Material handling system.
Job Synopsis :
** Technically competent Instrumentation & Controls Professional with career success of over 12+ years in Instrumentation & Control Systems with thorough understanding of Process Flow Diagrams, P&IDs, Instrument Index & Lists, Point Database Preparation, logic preparation for process plants of cement plant.
** Proven capabilities in implementing preventive, predictive and planned maintenance and calibration of instruments to maximize operational availably thereof.
** Adept in Preparing Instrumentation Specifications and selection of Field Instruments like Flow, Density, Mass, Level, Temperature & Pressure Transmitters, Belt Weighing Scales, Weigh Bridges,
** Possess a unique experience in Areas of Design, Installation & commissioning at project sites and proficient in handling Instrument calibration, Preventive maintenance, Planned Shutdowns of process plants.
** Hands on expereince in Siemens PLC with FLS Automation and FLS sub control system.
** Hands on Expereince in shell scanner supplied by thermoteknik TK30 installation and commissioning.
** Familiar with QCX System for Laboratory Automation Supplied By FLS DENMARK.
** Having good expereince on communication protocols of profibus DP,Profibus PA,modbus
** Hands on experience in installation, commissioning of VFD drives of ABB, Siemens, and ASIrobicon.
Experiences :
5. Company : Rak White Cement Company
Designation :Instrumentation and control system Engineer
Duration :Feb 2016 to Till Date
Responsibilities :
** Preparing Equipment Maintenance plans as per schedule for 3 units.
** Modification of logic has per the Process requirement.
** Handling of abb 800xa v 5.0 sp2 and advant controller ABB AC450 for 3 units.
** Handling of Siemens PLC with WINCC v7.0 of KIMA automation system.
4. Company : FLSmidth Private Ltd
Designation :Assistant manager
Duration : July 2010 to Jan 2016
Responsibilities :
** As a Electrical and instrumentation engineer for QPMC project (Qatar Primary material Company) in QATAR, involving in the Site Engineering, installation of Electrical and instrumentation system from the Ship unloading system to Stackers.
** As Electrical And instrumentation Chief Commissioned the FLS supplied Pyro system of 4500 TPD capacity in JK Lakshmi cement, Chhattisgarh.Flsmidth supplied SF to CB cooler and Cooler HRB ,CF Silo, FLSMidth Material Handling system Contains 3 Stackers and 2 Bridge Reclaimers and Side scrapper for Limestone, Coal handling and Slag handling system. With AB PLC interfacing to ECS V 7.9 Sub control system with Phoenix touch PC. Process Field Instruments, Kiln Feed system, Gas analyzer.
** As Machine Control manager commissioned the Bridge Reclaimer 600TPH capacity in ACC Chaibasa, Jharkhand for coal handling system.
** As Machine Control manager commissioned the First SF to CB Cooler Upgradation for unit -3 Kiln in vasadatta Cement LTD.
** As Electrical and instrumentation Chief Commissioned the Automation system Upgradation in Ain touta cement plant, Algeria. Replacing the old MCC and Siemens PLC with New Siemens S7 400 PLC, Siemens MCC, and FLS ECS system for Unit 1 and Unit 2 Kiln from crusher to packing system.
** As Process instrumentation Specialist Commissioned the Unit 5 Kiln Upgradation system from wet process to Dry Process system for sebrakov cement plant, Volgograd (Russia).FLsmidth Supplied Kiln Gas firing system for Kiln and Calciner,SF cooler and DB stacker and Reclaimer,Flsautomation ,Siemens VFDs ,Process Instruments.
** As First Incharge for Electrical and instrumentation team Commissioned the Polyus Gold mining plant in Siberia (Russia).Fls supplied FLS automation with Siemens PLC, ABB VFDS and Field instruments.
** As Electrical and instrumentation engineer Commissioned the Ship Loading system in Jordan Phosphate Mines Company in Jordan. Fls supplied FLS automation with Siemens PLC, ABB VFDS and Field instruments.
** As Machine Control manager commissioned the stacker and side scrapper in ACC, Chanda Maharashtra. For Additives handling system with Siemens S7 300 plc and Proface touch screen.
** As Electrical and instrumentation engineer Commissioned the Calciner system for alumina refinery in worsley alumina refinery system in Australia
** As Machine Control manager commissioned the Alternate Fuel system in My Home Industries Ltd, Mellcaheruvu, and Andhra Pradesh.
For Unit 2 Kiln, this contains S7 300 safety PLC with proface touch Screen for Burners.
** As Machine Control manager Commissioned the ATOX MILL with Sub control system of siemens S7-300 and touch screen of Proface for China Resource Cement Ltd in Longyan, china.
** As Machine Control manager Commissioned the Kiln HTD and Kiln Grease spray system ofS7-300 and touch screen of Proface for ANHUI Tongling Conch Ltd in Tongling, china.
** As Machine Control manager Commissioned of O.K Mill 42.5, 170 TPH, PSC Grinding, with SUB control system of Siemens PLC s7 300 and Touch screen of Proface for Jaypee Cement Ltd, Bokaro, and Jharkhand.
** As Electrical and instrumentation engineer commissioned the pneumatic transport system for Pelleting coating system of Vale international, OMAN.
** As Electrical And instrumentation Chief Commissioned the O.K Mill 42.5, 170 TPH, PSC Grinding, with SUB control system of Siemens PLC s7 300 and Touch screen of Proface for Jaypee Cement Ltd, Bokaro, Jharkhand.
** As Electrical and instrumentation engineer Electrical supervision of cement mill UMS BALL Mill 4.6 x16, 164 TPH for jaypee Balaji Cement Ltd, and Andhra Pradesh.
** As Electrical and instrumentation engineer commissioned cement mill UMS BALL Mill 4.6 x15, 125 TPH, Singhania make Kiln Burner system and stacker, reclaimer, Kiln HTD, field instruments for India Cement Ltd, MAHI, Rajasthan.
** As Electrical And instrumentation Chief Commissioned the O.K Mill 42.5, 170 TPH, PSC Grinding, with SUB control system of Siemens PLC s7 300 and Touch screen of Proface for Jaypee Cement Ltd, Bhilai, Chhattisgarh.
3. Company :AUCC (Al burj Cement Company)
Designation :Control and instrumentation supervisor
Duration :July 2006 to may 2010
Responsibilities :
** Involved in operation and Maintainance team for LINE -1 Cement plant of 4200 TPD.
** Has been involved in erection and commissioning of Line 2 cement plant of 5000 TPD.
** Handling of main plc s7-400 and sub control system s7-300 (Stacker, reclaimer, side scrapper, VRM hydraulics and lubrication, cooler (4x4 cross bar), HTD, Cement HLPC system) handling of servers of FLS Automation ECS,CEMSERVER,QCX system.
** Adept in PLC TO PLC communication for data Transfer and data transferring between the ECS Server and Cem server and QCX server.
** Having good experience in Loss of weight system for C.F silo kiln feed application supplied by FLS.
** Having good experience in Maintenance and Trouble shooting of Auto sampling sending and receiving stationsdesigned by FLSMidth.
** Having good experience in fuel oil system for kiln firing and PC Firing controlling by SIEMENS S7-315F SAFETY PLC Supplied by FLS.
** Having good knowledge in Maintenance of XRF and XRD analyzers (CUBIX-XRF) with FLSmidth automation. (Make : PAN analytical).
** Trouble shooting of Process Field instrument (Temperature, weighing system (Transweigh, Pfister, Schenck), pressure, Flow, Gas Analysers, Vibration, Level Instruments.ESP (Flsairtech)).
** ** Having Knowledge in VFD of make ASI-R0bicon, Siemens (micro master, sinamics, and Simovert regenerative drives), and ABB.
** Preparing Equipment Maintenance plans as per schedule.
2. Company : My home Industries Ltd
Designation : Junior Engineer
Duration : October 2005 to July 2006
Responsibilities :
** Operation and Maintenance of Field instruments Vfds, analyzers, weighing system.
** Worked as shift in charge reporting to manager.
1. Company :Suvarna cement Ltd
Designation : Instrumentation Maintenance Trainee
Duration :Feb 2004 to October 2005
Responsibilities :
** Process Field instruments (Temperature, Pressure, Flow, Gas analyzer, VFDS, ESP).
** Involved in Operation and Maintenance of Field instruments, and modification in plant.
Personal Profile :
Marital status : Married
Date of birth : 15-12-1984
Driving Lisence : India
Languages known : English, Telugu, Hindi.
Holding driving license : India
Mail id :reddyvenugopal46 AT gmail.com
Declaration :
I assure you that the information provided above are in the complete of my knowledge and belief.
Place & Date :