MADAN LAL GUPTA
Contact : +91-9425951547 / 9754368162
E-Mail : mglgupta AT gmail.com
JOB OBJECTIVE :
Seeking senior level managerial assignments in Preventive Maintenance / Plant Operations / Project Management with an organisation of repute
PROFILE SUMMARY :
A highly competent professional with over 28 years of experience in Shift Management, Preventive Maintenance, Plant Operations and Project Management
** Previously associated with 29.27 MW Coal Based Thermal Power Plant of M/s Nepa Ltd. (A Govt. of India Undertaking), Nepanagar (MP), Dist. Burhanpur as Senior Manager (Power House)
** Proficient in handling the detailed engineering & maintenance of machinery, implementing process enhancement and quality control techniques
** Expertise in implementing plans & annual turnaround with focus on optimum utilization of manpower and materials
** Adept in handling process improvements and quality related activities involving resource planning, in-process inspection and co-ordination with internal departments
** Gained significant exposure in effectuating preventive based maintenance schedules to increase machine uptime and equipment reliability
** An effective problem solver with excellent interpersonal skills
CORE COMPETENCIES :
** Coordinating with all related departments for timely actions like scheduled maintenance to ensure the reliability of the equipment
** Executing cost saving and energy saving techniques/ measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget
** Devising cost saving measures & modifications to achieve substantial reduction in terms of man days, production cost, raw material & energy consumption
** Monitoring implementation & documentation of quality systems ** Identifying assignable and chronic causes by the use of latest analysis techniques
** Managing the safety in the plant and minimizing accidents/ losses ** Maintaining a high level of quality & discipline amongst the workforce across the department
** Liaising with external depts., ensuring compliance to rules & regulations and obtaining clearances & approvals
ORGANISATIONAL EXPERIENCE :
Since Nov 84 M/s Nepa Ltd. (A Govt. of India Undertaking), Nepanagar (MP), Dist. Burhanpur Growth Path Apprentice Ship
November 1984 – November 1985 Management training
February 1986 – December 1987 Shift Incharge December
1987 – February 1992 Plant superintendent
February 1992 – November 1997 Sr Plant Superintendent
December 1997 – December 2002 Deputy Manager
December 2002 - December 2006 Manager
January 2007 – January 2012 Sr Manager Since January 2012
Key Result Areas as Senior Manager (Power House) :
** Worked as overall incharge of Captive Thermal Power Plant for last more than 6 years
** Carried out the general and preventive maintenance of Transformers, Motors, Switch Gears, VFD and Cables
** Handled the works related to static excitation equipments for Generator
** Served as In-charge of Captive Thermal Power Plant (29.29 MW)
** Authorised for supply uninterrupted power & processes steam to production plants
** Accountable for handling overall administration for operation, maintenance, planning & material management
Key Result Area as Deputy Manager :
** Single-handedly managed the complete electrical maintenance of Power Plant
Key Result Area as Plant Superintendent :
** Involved in the maintenance of 2 X 31.5 MVA , 132 KV Substation and Power Plant Key Result Area as Shift In-charge
** Handled the operations of Thermal Power Plant in shift duty Highlights
** Successfully undertaken coal consumption saving initiative by recommending a DG set installation & Turbine overhauling
** Energy saved after installation VFD in FD & OFA fan
** Appreciation by CMD for attending fault of Automatic Voltage Regulator of Static Excitation of Generator in yr 2010
** Paper machines & associated plants being run only with Captive Power Plant disconnection of MPEB grid supply in Aug 96
** Essayed a stellar role in maintaining Plant Power factor as up to 0.90 as a whole.
** Orchestrated reduction of Power Consumption by providing : o VFD’s in ID, FD & SA Fans.
o Lower Capacity Feed Pump. (160 KW to 90 KW) o Power saver lighting fixtures and by providing timer for auto on/off.
Equipment / Plant Handled :
** HT Panels/Transformers/Generator’s/Series Reactors/
** Air Circuit breakers/ Vacuum Circuit Breakers/Oil circuit breakers
** PCC’s, MCC’s
** Motors & its auxiliaries
** VFD’s/Capacitors
** Lighting
** 132 KV Sub Station Other Activities
** Accountable for synchronizing of TG with other TG & Preventive, Schedule
Breakdown maintenance of :
** 12.27 MW TG (Make-BHEL), 3x5 MW +2 MW TG (Make-Westinghouse)
** All Auxiliaries of Stoker fired Boiler (75 Ton/Hr & 3x36 Ton/Hr) & its MCC’s like PCC, MCC, TG MCC, DM plant MCC etc.
** HT panel, VCB’s, Transformer, ACB’s, VFD’s & Motors upto 350 KW (6900 Volt, 3 phase)
** Electro Static Precipitator (ESP)
** Generator Protection Relay Panel,
Generator Automatic Voltage Relay Panel :
** Handled Preventive, Scheduled, Breakdown maintenance of Electrical equipment installed in Captive Power Plant.
** Identifying the defects in the equipment in terms of heat, noise, vibration and carrying out the adequate repairs.
** Regular analysis of power consumption data of plant and action for deviation in data.
** Regular efforts to reduce Energy Consumption in terms of Power, Water, Air etc
TRAININGS :
One Year Training Course from Nepa Ltd., Nepanagar (M.P.) under Govt. of India’s Training Program
** Two Years Training Course as Management Trainee in Nepa Ltd., Nepanagar (M.P.)
10 Days Training on Static Excitation Equipment at BHEL, Bangalore
** Swift India Pulse 2000 by NIIT : 54 hrs
** Re-orienting work place for competitive edge : 3days
** Managerial excellence for 2 days
** Quality of life Training programme : 2days
** Maintenance management : 3 days
** Boiler condition monitoring efficient & maintenance : 3days
EDUCATION :
1978 11th from Nepanagar higher secondary school, Nepanagar (MP) with 71.75% M.P 1983
B.E. (Electrical Engineering) from Govt. College of Engineering & Technology, Raipur (Chhattisgarh),
Ravishankar University with 69.65% (First Class)
OTHER :
1996 B.O.E. Exam from M.P. (Under Boiler Operations Engineering Rule 1968)
PERSONAL DETAILS :
Date of Birth : 29th September, 1960
Address : C-14, Station Road, Nepanagar , District Burhanpur ( M P), Pin 450221
Languages Known : English and Hindi