D.B.Pathmanaban
Plot No.31A-2Krishna’s building,
Maruti annex, Maruti Nagar,
Krishnagiri road,
Hosur-635109
Tamilnadu
Mobile : 9840927106 and 7708005388
dpathmanaban AT gmail.com
CAREER OBJECTIVE :
Accelerate continual improvement in organization performance by leveraging on professional experience acquired over 17.5 years in various field.
BRIEF OVERVIEW :
** Strong experience in stores and logistics and handling more than 2400 components
** Strong experience in Inbound logistics and 3P logistics
** Strong experience in Input output reconciliation
** Strong experience in manufacturing of sheet metal components ,MIG welding ,injection molding, gear assemblies and CNC machining
** Enough experience in Lean manufacturing.
** Well conversant with Toyota production systems
** Well conversant with TOTAL PRODUCTIVE MAINTENANCE (TPM).
** Significant experience in implementation of TQ.M under Prof.Suda’s guidance.
** Certified internal auditor for ISO/ TS – 16949-2002
** Successfully implementedSTANDARDIZED WORK PRACTICE in Gear assembly & machining cells.
** Significant experience in implementation of JIT, JIDHOKA throughTotal Employee participation as perLean guidelines.
** Extensive research to incorporate improvements in the products, process and participating in designing of FMEA’s
** Reduced Manpower by using LOW COST AUTOMATION.
** Hands on experience in erection & commissioning of Turning, Broaching machine Automation and assembly conveyors
** Core team member for environmental management systems ISO 14001
** Provide training to the team members for JIT, SMED, 3M, 3C, 5’S’, 7QC, Usage of PPE, Emergency preparedness and pokayokes.
** Enough experience in E.R.P and SAP environment
** Intermediate in operating systems
WORK EXPERIENCE :
Ashok Leyland Ltd, Unit-2., Hosur
Deputy Manager-Source and supply chain June 2010 – present
An auto giant in manufacturing of heavy truck vehicle and army vehicles
India’s No 1 heavy vehicle manufacturing company,
Roles :
** Leader of the stores for raw materials like steel coils, slits, castings and frame sub assy
** Leader of the stores for under body components like frame assy, frame side members,
** Leader for cost management initiative pillar in stores area
Responsibility :
** Inbound logistics activities
** 3P logistics
** Receipt of raw materials and preparation of store inward documents
** Receipt of finished parts and preparation of store inward documents
** Semi finished parts receipts and preparation of sub contract documents
** Issuing of materials for production lines using issue slip method
** Issuing materials based on the BOM and DOM method
** Location control for multi location parts
** Daily perpetual inventory activity and report generation
** Inventory control using collection slip method
** Monitoring of subcontract materials flow
** Maintain and submission of weekly records of the employees and other activities like attendance, error documents, material handling equipment status, etc
** Monitoring of daily inventory and discussion with buyer to control inventory
** Monitoring of inter unit material flow and documentation
** CFT member for Cost Saving initiatives
** Gemba unit leader for stores area
Sona Koyo Steering Systems Ltd.,Chennai March 2006 – June 2010 :
Manager – Stores
A joint venture between Hyundai Motors India Ltd., Sona Steering and Koyo Seiko (Japan), the company is into the manufacturing of steering systems and other driveline products for passenger cars and light commercial vehicles. The company is ISO-9002, QS-9000; TS 16949 & ISO-14000 certified and achieved the Deming Award in November 2003.
Hi Tech Gears Ltd., Manesar Dec 2004 – Feb 2006
Assistant Manager Production :
A joint venture between Get rag U.S.A., and Hi Tech Gears Ltd.
the company is into the manufacturing of spur gear, helical spur gear and timing gears for two wheelers and generators,
The company is TS 16949, ISO14001, OSHAS 18001 and IS0 9001 certified and is working for Lean and T.P.M
Sona Koyo Steering Systems Ltd., Gurgaon March 1996 – Dec-2004
Section Executive Engineer :
A joint venture between Maruti Udyog Ltd., Sona Steering and Koyo Seiko (Japan), the company is into the manufacturing of steering systems and other driveline products for passenger cars and light commercial vehicles. The company is ISO-9002, QS-9000,TS 16949 & ISO-14000 certified and achieved the Deming Award in November 2003.
Nuchem Engineering Ltd.,Faridabad (EOU) Sep 1995 – March 1996
D.E.T :
Manufacturing of Ball joints and drive lie products
Aruna Machine tools., Madurai January 1994 – July 1995
Melter - Induction furnace
One of the best foundry divisions in the south tamilnadu,
Manufacturing of cast iron castings, steel casting, ingots and Fly wheel for generators, railway projects. Motor bodies and other casings.
ACHIEVEMENTS :
** Inventory reduction in frame stores area
** Implementation of VMS(vendor management system)
** Improved packing standards for the export materials with low cost automations
** Space saving using collection slip method
** Decentralization of stores to reduce TAT that is 4.7 hrs to 2.32 hrs
PROFESSIONAL DEVELOPMENT :
Training Programs / Courses Attended
** Undergone training program in JIT BY Kato san
** Undergone training program in TQM by Prof.T.Suda
** Undergone training program in Inventory management by SISI
** Undergone training program in Supervisory Development Program
** Under gone training program in Train the trainer Program organized by Unique Consultant
** Attended Various quality tools Techniques program like SPC,QC story, QC Tools etc,.
** TPM Programs at various level Conducted by( Yamaguchi san’s – JIPM)
** Undergone training program in ERP (ORACLE)-Production /Maintenance Module as user.
** Internal auditor certification course by Nathan and Nathan consultancy
External Conferences :
** TPM –JIPM National conferences organized by CII
** TQM Mission organized by CII, southern chapter
** Kaizen conferences organized by JIPM
Programs / Courses Attended in HI TECH GEARS LTD., :
** Lean Manufacturing (In house) ~ Lean Enterprise, USA – Mr.Bill Constatino.
** Adventure in Attitude (In house) ~ NIS Sparta
** Statistical tools & Techniques(FMEA,PFMEA,SQC) ~(In house)~Narayana (MICO BOSCH)
** TPM training for KK & QA Pillar seminar organized by CII.
COMPUTER SKILLS :
** Hands-on-experience in windows 98,2000,XP & presentation packages
** Hands of experience in SAP and ERP
EDUCATION :
Bachelor of Technology (Mechanical engineering)
IGNOU Pursuing
Diploma in Mechanical Engineering April-1993
Certificate course in Work Place management from JMAM
STRENGTHS :
** Good communication & interpersonal skills
** Strong believer of hard work
** High energy level
** Excellent team player
** Leadership quality
** Multi language speaking, reading and writing talent
** Flexible in work place
PERSONAL DETAILS :
Date of birth : 14th May-1974
Languages known : English, Hindi, Tamil, and Sourashtra with an elementary knowledge of Malayalam
Salary drawn : Rs.10, 47,000 per year