OBJECTIVE :
To work in a challenging atmosphere where I can upgrade my skills and work for the improvement of my organization as far as I can.
TECHNICAL QUALIFICATION :
Diploma In Mechanical Engineering With First Class
ADDITIONAL QUALIFICATION
CSWIP 3.1 ( LEVEL 2 ) Welding Inspector(Cert No : 99922)
ASNT LEVEL II on Nondestructive Testing (RT, UT, MT & PT)
Certificate Course on Welding Technology (IIW)
PRESENT EMPLOYER :
( From 26 April 2014 onwards )
Employer : M/S Hindustan Construction Company Ltd.,
Designation : Manager – Quality Control
Project : Bogibeel Rail Cum Road Bridge Project, Dibrugarh, Assam.
(India’s Longest and First EN ISO standards & fully composite welded steel bridge)
Nature Of Work :
Development of procedure QAP,ITP.
Preparation of WPS, WPQR & WPQ.
Preparation of Weld maps, Repair Welding procedures,Post weld heat Treatment.
Procedures :
** Inspection of raw material at the Mfg. place & dispatch clearance
** Receiving material inspection & release
** Conducting welding procedure qualification and welder performance qualification
** Stage wise inspection of welding
** Handling troubleshooting of failure analysis, root cause analysis for repair welds.
** Monitoring welder's performance & preparation of weld defect analysis report
** Conducting training to welders about the processes, techniques, causes for repair , remedial of repair welding.
** Inspection of geometrical dimension
** Inspection with TPI & NF railway
** Verification of inspection records
** Coordination to carry out NDT ( UT,RT , MPT , DPT , VACUAM TEST ) & reporting
** Maintenance of calibration system
** Documentation of all QC & inspection reports
** Generation of NCR & their disposal with customer approval
** Coordination with Laboratories for all destructive testing
** Quality reporting to IMS HO
** Conducting internal audit at site level.
** Good introduction with ASME SEC. VIII, SEC IX, SEC V, SEC II, AWS D 1.1, EN ISO STD's, etc.,
PREVIOUS WORK EXPERIENCE :
A)From Sep2011 to Apr 2014
Employer : M/S Cethar Ltd, Trichy (TN )
Designation : Senior Engineer (Field Quality/Const Dept)
Project : Up to 30mw (afbc)&Up to 60 Mw (cfbc) Epc Boiler Project (Except Civil Work) in various project sites in across India.
Nature Of Work :
** Overall In charge For Quality Activity At Project Site
** Involved In Inspection Of Foundation pedestal Boiler Supporting Structure, Pressure Parts Inspection, Esp,Ducting,Fan,Fhs According To Company Stage Inspection Wise.
** Preparation of WPS /PQR and Conducting Welder Qualification Test At Site For Non Pr.Parts and Pr.Parts.
** Involved Inspection Of Site Fabrication of Structural, Ducting Etc.,
** Selection/Execution of Welding Consumables as Per Standard And Implementing.
** Preparation of Site Feed Back and Co Ordinate with Ho/Engg Dept For Getting Clearance for Site Quality Issues.
** Preparation of Documents (Inspection Report)/Maintaining At Site Office.
** Implementation of Field Quality Assurance Procedure at Site.
** Co Ordination with Client for Protocol.
** Co Ordination With Subventor For Inspection & Testing Of X Ray/Sr/Pt/Mpi.
** Co Ordination With Ibr For Pr.Parts Ground Inspection/Fitup inspection / Hydrotest for Pressure parts items.
** Undergone Quality Audit Check in Our Various Project Site In across India.
(Various Stage Like Foundation Check/Alignment/Final Inspection Before Hydrotest for Whrb, afbc boilers ).
B)From May2010 to Feb 2011 :
Employer : Geodesic Techniques Pvt Ltd, Bangalore
Designation : Senior Engineer (Quality control)
Project : Mumbai International Airport –T2/2b Project
Client : Mial Gvk (L&T Ecc Divn)
Nature of Work :
** Involved in conduction WQT , Incoming material inspection ( fabricated Components & welding consumables) Day to day stage inspection for Erection & welding work , Preparation of inspection reports , co ordination with client for stage & final inspection and obtaining clearance from client,
** Documents preparation ( History card) and submission to client, NCR
** Generation and disposal with client approval, Attending production/
** Quality meeting with client.
C) From Aug2007 to Jan 2010 :
Employer : GTK Engineering FZC (sharjah UAE)
Designation : Project Engineer
Project : Dubai Metro Project
Client : JTMJV / YONGNAM
Nature of Work :
** In charge of the overall activities for execution and Quality control for steel Structure erection (Roof &Internal) of over ground station.
** Fabrication and Erection Of Foot Bridge for Dubai metro project.
** Total leaven over ground station (700 mt / Station) & 7000mt Foot Bridge assembly (fabrication).
D) From July 2006 to AUG2007 :
Employer : GTK Berhad
Designation : Project Engineer
Project : Fabrication & erection of Jack Up Rig (Living Quarters)
Client : TORSCO SDN BHD / PPL Ship Yard – Singapore.
Nature of Work :
Site In charge of the overall activities at Fabrication Yard (Production Planning, Scheduling & Quality control)
E) From July 2005 to June 2006 :
Employer : GTK BERHAD / Torsco SDN.
BHD. Lumut (Malaysia)
Designation : QA/QC Engineer.
Nature of Work : Verification of documents & Raw Material Inspect
Over All Incharge of QC Activities in fabrication shop.
Welder Qualification test & Co ordination to client peoples.
F) From Apr 1997 To May 2005 :
Employer : Trichy Engineering Works (An ISO 9001:2000 Company) – Trichy
Designation : Engineer (Production &Quality Control)
Nature of Work :
** Incharge of Production & Quality Control
** Preparation & Co-ordination to WPS, PQR, Welder Qualification.
** Preparation of Cutting plan, Joint details for structural and other raw materials.
** Involved in Fabrication & Inspection of wind energy Tower, Structural, Auto
** Welded Beams, Columns, Piping, Heat Exchangers, Airpreheater, Tank, Ducting & Spares to Cement and Sugar mills.
** Execution of fabrication works according to AWS & ASME Standards.
** Co ordination to NDT methods like RT, UT, MT & PT.
** Inspection and Acceptance to related QC norms and obtaining
** Clearance report (inspection reports) from QA/QC Dept of BHEL.
G) From July 1994 To Mar 1997 :
Employer : Barakath Engg. Industries Pvt. Ltd, Trichy – Tamil Nadu
Designation : Asst. Engineer (Production/QC)
Nature of Work :
** Involved in Production & Inspection for fabrication of boiler
** Supporting structure , wind mill towers ,co ordination with clients for
** Obtaining inspection clearance reports (BHEL, WPL, SE)
H) From Mar 1993 To Mar1994 :
Employer : Tamil Nadu Cements (Govt. of TN) – Alangulam Works
Designation : Technician Apprentice
Nature of Work :
Involved in the field of Operation & Maintenance of various Division like crusher, mill, kiln, compressor plant, D.G Set etc.,
I) From July 1991 To Dec 1992 :
Employer : M/s Kumar & Kumar Investment (P) Ltd., Coimbatore (TN)
Designation : Supervisor (Quality control)
Nature of Work :
Involved in inspection of day to day activities for stage & final Inspection at machining shop.
Inward material inspection & Follow up with Sub Vendors.
PERSONAL DETAILS :
Name : K.Appaiyan
Father’s Name : A.Karuppaiyah
Nationality : Indian
Date of Birth & Age : 12 06 1972 & 43 Years old.
Marital Status : Married
Address : No.154/A, vaniyangudi, Maruthapar Kovil ( Back side)
Manamadurai Road , Sivagangai 630561
Sivagangai – Dist , Tamilnadu, India.
PASSPORT DETAILS :
Passport Number : F4957894
Date of Issue : 02 06 2006
Date of Expiry : 01 06 2016
DECLARATION :
I hereby declare that the above furnished details and information are true to best of my Knowledge and belief.
Place :
Date :