RESUME :
AMOL R SARATE
E-Mail :a.r.sarate AT gmail.com/ amolsarate AT yahoo.com
Seeking assignments in the field of Instrumentation & Project Management Professional with an organization of reputed consultancy.
SYNOPSIS :
** A growing professional with an experience of 16 years in Project Development of Instrumentation and Control
** Presently working as an Instrumentation Engineer with Kuwait Oil Company (KOC) & Almeer Technical Services
** Implementation of AGA-3 Functional Block in various Distributed Control Systems (Honeywell Experion PKS R 430 series, Emerson Delta V (11.2) Third Party interface like flow computers PLC, SCADA with DCS.
** Thorough knowledge on the Liquid Metering Calculations viz. AGA-3, ISO-5167, API MPMS Chapter 5, API MPMS Chapter 11.1 and troubleshooting of Metering Systems to attain lowest possible uncertainty in flow measurement.
** Design of Orifice Plate confirming to AGA-3 and ISO 5167.
** Possess good knowledge of planning & execution of projects for plant set up, plant expansion, business process re-engineering, modernization and erection/commissioning of equipment’s
** Proficient with Software design skills like SCADA, DCS, PLC programming Vibration monitoring system Bentley 3500, Woodward Governor 505, 505CC2,IN TOOLS(SPI) in Instrumentation standards for flowmeter selection guide, Orifice design calculations, control valve design calculations, thermowell calculation design inputs, DCS selection BID evaluation, I/O calculations
** Hazardous area classification, Safety Integrity Level (SIL), Thermowell calculations sizing
** Experience in API MPMS chapter 14.3.2, ASME, ASTM NORSOK, ISO (Codes), API and KOC standards for flow, level, temperature and pressure.
** Experience in detail Engineering
** Review P&ID, Instrument Index, data sheets, hook up diagrams, Cable Schedule, JB schedule
** Proficient in commissioning, operations of wide range of sophisticated instruments with proficiency in reducing downtime & enhancing operational effectiveness of equipment
** Possess good communication and presentation skills
AREA OF EXPERTISE :
Project Management, Operations Management, Instrumentation Engineering Commissioning, Erection/Fault Analysis, Installation, Planning & Scheduling, Quality Management Cross Functional Coordination, Crisis Management, Training & Development, Analytical Skills, Optimization
CAREER GLIMPSE :
Since Oct 2016
Client : KUWAIT OIL COMPANY(KOC)
Key Responsibilities :
** Spearheading efforts for reviewing and preparing of installation and commissioning procedures, listing work activities, scheduling and documenting.
** Manage and assume responsibility for all assigned commissioning activities executed by the contractors in accordance with the technical documentation at the project site
** Responsible for the Preparation of I/O list for plant expansion. Bid evaluation for DCS up gradation system. Bid evaluation for PLC system
** 5.5 mw ALSTOM turbine, 3.5 mw BHEL turbine, compressor, erection & commissioning. Anti- surge control system erection & commissioning
** Material inspection and review of related documents of field instruments. Preparing procedure for entire job of plant layout, cable way layout
** Accountable for Coordination with inter department activities for project planning & execution, Junction box markup erection, loop wiring diagrams JB location design recheck
** Responsible for Fire & gas detection system erection &commissioning. Various flow meters’ straight pipe run meet require standards of vendors
** Handling Analyzers erection & commissioning as per isometric drawing & standards.
** Preparation of data sheets for orifice plates, control valves for steam, liquid & gas.
** Preparation of Excel Calculation Sheets for verification of the AGA-3 and ISO 5167 Calculations for Liquid Metering.
** Trouble-shooting Orifice Metering Systems for loss control in the measurement and improve upon the Uncertainty in the Flow Measurement.
** Custody transfer project erection & commissioning.
** Fiscal metering system inspection, design, programming with Excel block, AGA -3 implementation, etc.
** Preparing inspection work list for the plant turnarounds and coordinate these function functions with concerned departments, projects department and contractors’ representatives
** Involving in SAT & FAT AB PLC RSLOGIX 5000, GE FANUC, SYSTEM EMERSON DELTAV & HONEYWELL PKS R 431.2 system, Centum VP Yokogawa version 5.5 DCS, Emerson Delta V –Version 11.2
** GA drawing, cause & effect matrix, preparation of JB schedule,Ac & dc drives from 1.2 kW to 110 kW erection installations & commissioning like Yaskawa, Siemens, Allen Bradley
** Preparing/reviewing Technical specification, standard doc
uments, guidelines, review of supplier offers, technical tender evaluation and review of supplier documentation for various tenders and jobs under execution
** Assist the Department Head in arbitration for mechanical construction related matters which are subject to disputes between site team and/contractors
** Present any deviation to Department Head in scope, schedule or budget with recommendation, as related to the commissioning aspect of the project
** Ensuring all the Erection and commissioning activities are carried out safely to achieve Zero Accident.
** Interacting with design and construction personnel to highlight technical problems and propose corrective measures.
** Managing alarm / shutdown logic and control schematics and miscellaneous detailed fabrication drawings such as installation hookup diagrams, termination diagrams, instrument loop diagrams, etc.
** Monitoring Instrument materials takeoff and specification, evaluating materials and Equipment acceptability and conformance to specification
** Clustering of the drives to form groups as per the OEM process requirement, testing of individual drives within a group for its interlocking with the group & other drives, testing of group sequences, testing of PID loops, alarm testing, report configurations, etc.
** Oct 2016 – Till Date KUWAIT OIL COMPANY (HEISCO) Instrumentation Engineer, KOC (Kuwait Oil Company) Kuwait.
** JUNE 2016- Sept 2016 Aarti Industries Limited Manager Instrumentation
** Aug 2013 – May 2016 Gujarat Heavy Chemicals Limited Deputy Manager
** Feb 2013 – July 2013 IBI Chematur Engineering & Consultancy(Mumbai) As a Site Engineer Site : GNFC Gujarat in India.
** July 2009 – Jan 2013 Deepak Fertilizer’s & Petrochemicals Corp Limited As a Senior Manager
** Oct 2008 – July 2009 IG Petrochemicals Limited As an Engineer
** Aug 2006 – Sep 2008 Hikal Limited Taloja Navi Mumbai Trainee & Engineer
Key Attainments :
** Lime Kiln
** Erection & commissioning of Lime Kiln
** Soda Ash Cooler.
** Light Soda Ash Bagging Machine.
** Preparation of Browser module, I/O List, calculation module, Loop wiring Diagram, Hook Up
** TDI (Toluene Dye Iso-cyanate)
** Erection, plant layout, with foundation field bus Honeywell DCS system C series erection & commissioning
** Control valves, orifice plates, vertex flowmeters, magnetic flow meters Mass flow meters’ erection loop checking & commissioning
** Air Header installation, JB Installation with & various fire & gas detectors installation & commissioning
** Nitric Acid Weak & Concentrated, IPA
** Steam Turbine of 5.5 MW erection & commissioning with wood ward governor using 505CC & 505.
** Centrifugal Compressor with Micon RCM + Controller Anti-surge Control System
** For Turbine, Compressor & Expander Bentley Nevada 3500 system vibration Monitoring System
** All above system erection, pre-commssioning & commissioning.
** 44 T/HR Boiler
** Boiler Control system &Burner Management control system with Allen Bradley RS Logix 5000
** Erection & commissioning with loop checking etc.
** Boiler Three element drum control, furnace control, Feed water control, Feedforward control, Ratio Control
** Cascade control, Boiler steam flow control etc.
** Commissioning Activities
** Involved in pre-commissioning & commissioning of instruments involved in servicing of various types of control valves, globe butterfly & On-off valves, Bentley Nevada-2 probes verification calibration using TKE-3 -2 Module
** Magnetic pick up speed probe verification, anti - surge control valve stroke checking with Auto & Manual control
** Compressor startup & erection pre-, commissioning commissioning like Centrifugal, Reciprocating & screw compressor instruments
** Like LVDT, Level gauges, Level switches displacement transducers calibrations.
ACADEMIC FORTE :
** BE Instrumentationfrom North Maharashtra University Jalgaon
** Intermediatefrom Pune Board
** Matriculation frumpiness Board
** Diplomafrom MSBTE Mumbai
TRAININGS ATTENDED :
Trainings Attended :
Bentley Nevada 3500, Woodward Governor 505E 505CC-2, RS Logix 500 PLC, RS Logix 5000 PLC, Smart Plant Instrumentation (SPI), Interpersonal Skill Development, Honeywell Experion PKS Series 300 & C Series Programming, Emerson Delta V, Siemens S7 400,300 PLC, GE Fanuc Versa Pro& Versa Max PLC, I-Fix SCADA(v-5.8)
TECHNICAL FORTE :
Well versed with Windows,7,8 & 10, MS-office and EXCEL Advanced EXCEL 2016, Internet applications, VBA VER 6.0
PERSONAL DOSSIER :
Date of Birth : 20 December 1981
Linguistic abilities : English, Hindi, Marathi.
Passport details. : Passport no:Z5708053
DATE :
PLACE :