CURRICULUM VITAE :
Sopan Meghraj Kaklij
E-mail- sopankaklij11 AT gmail.com
PROFILE SUMMARY :
** D.M.E (Diploma mechanical engineering) professional with 11 years 3 month of experience as a manufacturing, process and production department (manufacturing of Automobile components) (Rear axle, Front axle, ASB brand Injection stretch blow molding machines .Master cylinder, caliper, Disc.)
** Strong project engineering and planning skills with keen ability to multi-task in a fast-paced, results-driven environment.
** A good communicator with excellent relationship building & interpersonal skills; strong analytical problem solving and management abilities; possess a flexible and logical attitude.
** Understanding of production planning, Scheduling Manpower Allocation; adept at reducing downtime and increasing operational effectiveness of equipment.
** Executing cost saving techniques/ measures & modifications to achieve substantial reduction in expenditures & work within the budget.
** Developing predictive & preventive maintenance schedules as per TPM for various machinery & equipment to increase machine uptime & equipment reliability.
** Organize Training for operator as per training plan & training procedure.
** Identifying scope for planning, implementing & monitoring technological changes to enhance productivity.
** Well organized with a successful track record that represents self-motivation, entrepreneurial capability, creativity and initiative to achieve Goals.
EDUCATIONAL PROFILE :
** D.M.E. (Diploma in Mechanical Engineering.) In K.B.H POLYTECHNIC Malegaon (M.S.B.T.E) in 2010 securing 58.67%
** HSC (Science ) from kakani college Malegaon in 2006 with 59.49 %
WORK EXPERIENCE :
Total Experience : 11 Years 3 month
ACHIEVEMENT :
** Project/ Production Management, Working Experience in Greenfield Project of caliper Cylinder and Master cylinder Machining line.
** Successfully completed project of 34 machines ,New AMS 400F VMC machine selection, installation,machine trials ,fixture trial and make programing ,prove out setup with process validation, successfully handover to production dept. successfully project completed,
1.cbs c101 master cylinder(bajaj auto,pulsar,platina)Capacity Enhancement ,cycle time reducing ,modify fixture and tool.( BAJAJ K2 rear master project completed )
2 . Honda cbs break ( Honda motorcycle ) fixture design supplier end and tool selection , vmc machine programming as per machining process sequence fixture and tool proving on machine ,man power reduction.
3. REML Rear royal Enfield ,fixture and tool design of combination as per product volume ,cycle time reducing
4.TVS FRONT apache ( TVS Motor company )project completed , tvs ntorq work in process .
** Escalated Overall Operating Efficiency (OEE) by 10% through measures such as reducing cycle time, identifying losses which are impacting on OEE
** PFD, FMEA and Control plan prepared for the new product with the help of CFT members.
** Material movement time reduced by 10% by optimizing layout.
** Capacity enhancement of existing process by optimizing process flow to Enhance productivity.
** Completed SMED project on SSB Machine and achieve set up change time in 9 minutes.
** Knowledge of Manufacturing Tools like Kaizen, Pokayoke etc.
Key Skills :
** Team Building & Leadership
** NC Programming (Working knowledge on VMC and HMC programming )
** New product Development
** Capacity Planning
** Productivity Improvement
** Knowledge of cutting tools , tool holders & tool settings used for various operations.
** Process Improvement & Cost savings
** Basic SAP Knowledge
** Process Set-up
** Production Planning & Control
** SMED (Single-Minute Exchange of Dies)
** Tooling cost savings project.
** OEE Improvement project
** KAIZEN / 5S
** PFD/FMEA
PRESENT ORGANIZATION
Company Profile :-
Endurance Technologies Ltd, Waluj, Aurangabad as EXECUTIVE in Manufacturing Engineering for 2 wheeler Disc Brake Division (226/2).
Duration : - 16 may 2018 – Till Now
Responsibility : -
** Effective utilization of Man & Machine, Productivity Improvement and Rejection Control.
** New product Development ,Desing of fixture for new product .
** Cycle time study and capacity calculation ,process capability improvement .
** Capacity enhancement of existing process by optimizing process flow to Enhance productivity
** Handling development of new component for machining like, Cylinder Head, Brake Calipers, Master cylinders, etc. for Machining.
** Working on Cutting Edge Technologies.(Tool life monitoring and continues improvement)
** All kinds of machining operations and Programming of CNC Machining Center on Fanuc, Siemens Controlled Machines.
** Working knowledge on SPM, VMC and HMC for mass production and job production ,
** Working knowledge batch production like Rough Boring, Multi Head Drilling, Tapping, Milling, etc
** Support for machine installation & commissioning
** Work instruction preparation for machining & assembly
** Cost estimation
** Layout design & modification
** Project/ Production Management
** Working Experience in Greenfield Project of caliper Cylinder and Master cylinder Machining line.
PREVIOUS ORGANIZATION :
Company Profile :-
ASB International Pvt Ltd is a wholly owned subsidiary of Nissei ASB Machine Co.Ltd., Japan.ASB is dedicated to manufacturing and providing total solutions for production of ASB brand Injection stretchblow molding machines .
Duration : - 24 Nov 2014 – 10 May 2018
Designation : - manufacturing Engineer (production department)
Responsibility- .
** To carry out in process Inspection, Tool setting and Tool changes.
** Set up planning according to production output.
** Manpower handling
** Work on kaizen & 5’s implementation.
** Hands on experience of working on HMCs & VMC like MAKINO a-92 ,Mazak & VMCs like VICTOR Center 105 (FANUC Series 18M)
** Good knowledge of CNC programming FANUC & MACRO Programming.
** Knowledge of fixture setting & work offset calculation for set up change activity.
** Knowledge of cutting tools , tool holders & tool settings used for various operations.
PREVIOUS ORGANIZATION :
Company Profile :-
BENTELER AUTOMOTIVE is Germen Company situated in India in 2009.company has 158 plants worldwide & 9790 million euro turn over.
Major customers are VW INDIA, VW RUSSIA, SENT, AUDI, SKODA AUTO FORD & MAHINDRA. (ISO/TS : 16949 & EMS OHSAS 14001 Certified Company.)
Duration : - 10 Feb2011– 6 Nov 2014
Designation : - Junior Engineer (production department)
Responsibility :
** Achieve production target, timely delivery with reduce the lead time and reduce in process rejections.
** Completed SMED project on SSB Machine and achieve set up change time in 9 minutes.
** Supervising& trouble-shooting knowledge of FANUC, MAZAK, SIEMENS controlled
** VMC & HMC M/c, SSB (special purpose machine).
** Maintain daily day to day production summery records &calculate cell wise OEE
** Analyzing defects, finding root cause & taking corrective actions.
** Manpower handling
** Monitor & improve man, machine output & its accuracy.
** Handling three axis & five HMC, VMC machine .
** Maintaining good housekeeping (5’S) at work place.
** Worked in TPM circle as KK (Kobetsu Kaizen), JH (Joshua Hozen)
** Monitoring daily rejection & rework & take corrective action, Implementation of Poka –Yoke to reduce rejection.
** 7 qc tools, FMEA activity participation
** maintain min. stock of all required parts
** Taking follow up for material from Fine Electro coating Pvt. Ltd.
** Maintaining production related documentation.
PREVIOUS ORGANIZATION :
Company Profile :-
It is a No. 1 company in India for manufacture a Disc Brake System.
Brembo Brake India Pvt (Italy) of company Gat. No. 307, 7 and 8, Volkswagen Rd, Nanekarwadi, Maharashtra
Major customer is Hero-Honda, Bajaj, Suzuki, Yamaha, Royal Enfield, Piaggo, Bombardier, KTM, and some European customer.
Duration : - From 2nd Jan 2010 – 1 Jan 2011
Designation : -Trainee Engineer.
Department : - Production. (M/c shop)
Responsibility :
** On hands experience of HMC, VMC & SPM Machine like MAKINO A92 , MAZAK ,MORISIKI , SIEMENS .
** responsible for line inspection caliper , master cylinder & disc
** Responsible for timely delivery & achieved production target.
** Experience In Line Balancing.
** Programming VMC of Fanuc controls of Oi –MC Series.
** Reduce rejection & improve productivity
** Monitor & improve man, machine output & its accuracy.
** Maintain daily day to day production summery records &calculate cell wise OEE.
** Participation in TPM activity & implementation of 5S.
** Maximum utilization of available resources with higher efficiency.
** Active participation in implementing TPM activities, like
** JH- autonomous maintenance
** KK – kobestu kaizen (individual improvement)
** PM – preventive maintenance
** QM – quality management
** TPM training.
** She {safety health educating} training.
STRENGTHS :
** Positive attitude, willingness to learn new things.
** Capability of maintaining good relationship.
** Effective communication skill.
** Confidence & challenging attitude.
ATTEND TRAINING :
** Total productive maintenance.
** Seven QC tools (7QC)
** SPC (Statistical Process Control)
** Problem solving process
** Failure mode & effective analysis (FMEA)
** 5S training
COMPUTER PROFICENCY :
** AUTOCAD 2018
** MS OFFICE
** MSCIT
PERSONAL INFORMATION :-
Name : sopan meghraj kaklij
Date of Birth : 16 March 1987
Marital status : married.
Nationality : Indian.
Language Known : English, Hindi, Marathi.
DECLARATION :
I hereby declared that the information submitted is true to the best of my knowledge and belief on my practical abilities.
DATE :
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