M. SUNDAR RAJ
E-Mail : sundar_rajm AT yahoo.co.in
Production Engineer | Production Supervisor
Location Preference : India/UAE | Industry Preference: Manufacturing/Fabrication
AREAS OF EXPERTISE :
** Production Planning & Control
** Project Management
** Manufacturing Operations
** Vendor Management
** Machine & Manpower Efficiency
** Process Engineering
** Bill of Materials (BOM)
** Stakeholder Management
** Total Quality Management
PROFILE SUMMARY :
** Comprehensive experience of nearly 9 years in devising significant solutions, managing day-to-day production & manufacturing operations and projects for making effective utilization of man, machine, method & materials
** Clarity on industry & technology trends with aptitude of instituting quality control techniques to achieve product excellence for all kinds of mechanical products of Structural Steel, Pipe & Tank Fab
** Excellent in defining & implementing quality standards and preparing engineering drawings / internal control plans for prototype development
** Exceptional with industry knowledge & technology trends with credit of instituting quality control techniques to achieve product excellence at the lowest overall costs
** Exceptional in sourcing of materials to obtain better results through hassle free operations for attaining timely deliveries, quality & cost
** Resourceful in leading & motivating teams through cultural programs at plant for running successful production operations in coordination with stakeholders, suppliers and customers
SKILL SET :
** Preparing production plans, collating requirements of material inputs and raising timely indents to ensure availability of materials as per schedule
** Planning & scheduling operational activities for attaining the monthly production targets and tracking progress against targets by analyzing daily reports
** Formulating and implementing maintenance schedules for ensuring uninterrupted production process
** Developing new process concepts for production optimization & yield improvement and developing guidelines for sequencing of manufacturing activities in the organization
** Minimizing performance bottlenecks for achieving high productivity with minimum consumption of material & machine
** Implementing quality and ensuring adherence to the same while ensuring compliance of various quality measures
** Monitoring overall procurement activities and implementing effective techniques to bring efficiency in operations, improve quality standards & achieve maximum cost savings
** Directing, leading & motivating workforce and imparting continuous on job training for accomplishing greater operational effectiveness & efficiency
WORK EXPERIENCE
Sep 2019 - Present / Oct 2015- Jan 2016 : Apoyo Corp – Thoothukudi | Data Analyst & Data Entry Operator
Accountable to complete and deliver the project as per client requirements from USA
Mar 2018 - May 2019 : Hit-Ace Multi Fab Industries, UAE (Structural Steel, Pipe & Tank Fab) | Jr.
Project Engineer
** Generated plant report formats for material receipts, consumption and balances
** Developed & planned jobs and sequence of activities as per the available front
** Devised layout and plans sequence of operations for fabricating and assembling structural metal products
** Ensured proper documentation & preparation and monitored of daily progress report to measure performance graph
** Facilitated arrangement of resources for production of plant product as per requirement
** Gained familiarity with all project management process
Feb 2016 – Feb 2018 : Enventure Engineering Services, Bangalore | MRO Trainee Engineer
** Ensured maintenance, repair and operation system providing complete data regarding the projects as per client requirements
** Shared details on plant design engineering, mechanical product design, environmental compliance and component engineering
Apr 2013 – Sep 2015 : Hit-Ace Multi Fab Industries, UAE (Structural Steel, Pipe & Tank Fab) | Assistant Engineer
** Involved in setting daily/weekly/monthly objectives and communicated them to workers
** Developed workflow by assigning responsibilities and preparing schedules to oversee the production in the factory
** Gathered understanding of assembly instructions, blueprint specifications and reading of drawing
** Maintained safe & clean working environment by complying with safety procedures, rules and regulations
Jun 2010 – Dec 2012 : Gammon India Ltd., Thoothukudi (Structural Steel, Pipe & Tank Fab) | Junior Engineer
** Supervised the fabrication of structural steels members for power plant construction
** Reported daily progress and sought approval from client to proceed for further process
** Examined welding & cleaning process and offered for inspection and proceeded for blasting & painting process
MAJOR PROJECTS
1500 Ton Silo Project (Nov 2018 – Mar 2019)
Fabricated & erected :
Cement plant silo structure and equipment assembly as per approved IFC provided by the client Air slides and bag filter structure
Fuel Storage Tank Project (Jun 2018 – Oct 2018)
Engaged in rolling and fabrication of tank shell plates from free issue materials from client
Fabricated :
** Roof structure and assembly was done to check
** Cooling and foam ring pipe spools and hydro test were conducted to ensure that there is no leakage
EDUCATION :
BE (Mechanical)| Einstein College of Engineering | 2006 – 2010 | 73%
IT Skills : NDT, AutoCAD, MS Office (Excel & Word)
PERSONAL DETAILS :
Date of Birth : 10th December 1988;
Languages Known : Tamil, Hindi and English;
Nationality : Indian
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